DIY TBI Set-up

For discussing injector selection, manifold modifications, throttle bodies, fuel supply system design and construction, and FIdle valves and IACs.
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Matt Cramer
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Re: DIY TBI Set-up

Post by Matt Cramer »

Steven wrote:Matt, i appreciate the advice but why is it that you dont recommend doing this? I cannot use port injection on this engine because of the siamese ports 240-480deg firing order (i learnt this the hard way)
Because I have seen several dyno tests firsthand and heard reports of several others where people attempted to make a TBI type setup with the injectors downstream of the throttle body has had massive fuel distribution issues.
and i don't know of any horizontal TBI setups commercially available.
I've seen vertical TBIs mounted horizontally before with no problem. With no float bowls, TBIs are not sensitive to mounting angle.
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Steven
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Re: DIY TBI Set-up

Post by Steven »

Matt
Thanks for the info, i have just been googling for commercially available TBI units such as the FAST and some are before and some after the throttle.

I notice the GM type TBI use low resistance injectors before the throttle but most of the aftermarket units are injecting just after the butterflies using high impedance units. in both cases it looks like one injector per barrel.

i'm a little reluctant to go with the throttle body but will if i have to.

Regards Steven
Matt Cramer
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Re: DIY TBI Set-up

Post by Matt Cramer »

Yes, I've seen both kinds on the market. One of the throttle bodies I'd seen tested was (and I believe still is) commercially available. The other one was a prototype unit we were testing for another company who chose not to release the device based on our test results. I have not seen test results from FAST's TBI, but at this point I consider the burden of proof to be on them to demonstrate that it gets good fuel distribution. Something like a log of EGT per cylinder on a dyno pull would be a good starting point.
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Steven
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Re: DIY TBI Set-up

Post by Steven »

Matt
thanks for the reply, because of the packaging restraints i don't want to put a four square unit sideways and i need to use high impedance injectors. So i have ordered a ford 4.6l throttle body that will better allow me to fabricate an injector first then throttle setup.

one more question because the throttle shaft will be horizontal and then the initial openings in the throttle will be top and bottom is there any advantage to having injectors pointing towards these initial openings? any lessons that i can steal i will take because i have found they are expensive and time consuming to make my own...

unfortunately i'm not a millionaire because the Webber DCOE type throttle body's would be awesome.

Regards Steven
Steven
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Re: DIY TBI Set-up

Post by Steven »

this is my proposed solution, Throttle body then just upstream is a injection plenum that is 'v' banded to the TB. any comments welcome.
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Matt Cramer
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Re: DIY TBI Set-up

Post by Matt Cramer »

That is likely to work better than the downstream injector proposal.
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Steven
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Re: DIY TBI Set-up

Post by Steven »

Ok guys been a while since I've posted but I need to start finessing this setup a bit I've another truck that I want to do a similar setup on. Currently the engine idles beautifully and goes down he highway like a freight train... It's just the transient part in between that it struggles with. Has anyone had luck with water heating the inlet manifold, I'm pretty sure mine gets frosty on the outside. I'm getting a lean then rich phase when I try to accelerate.
Matt Cramer
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Re: DIY TBI Set-up

Post by Matt Cramer »

There's a good chance you can just tune around this - can you post a data log of what's happening, and a copy of your MSQ?
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Steven
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Re: DIY TBI Set-up

Post by Steven »

Matt it's going to be a little while before I can get a fresh log to you, flying to South Korea on Friday for a week. I'll try and get one of the earlier logs uploaded for you to look at but I don't think anything has changed since I last uploaded to this forum. I've also had a real engine guy helping with the tune while I drive and we can't come up with anything better. For the time it takes to make a new inlet manifold i think I may just go ahead and get it done. The distance from injector to inlet valve is about 18" and it is cold. I think I get that down to about 10-12" and I may also try a smaller Throttle Body at the same time.

Is there any good data on inlet manifold heating anywhere?
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